flat roofing

Solar Roofing – Flat and Metal Roofs with Integrated Solar Panels

In this article we will discuss solar roofing systems, which integrate roofing materials with solar PV panels or solar thermal systems. Specifically we will cover, metal roofs, PVC flat roofing membranes and asphalt shingles. Although most roof-mounted solar systems are installed on top of an existing roof – be it an asphalt shingles roof or any type of flat roof – these solar systems are not integrated into the roofing material, and therefore are not solar roofs.

Why Are Solar Panels Installed On Roofs?

Most solar systems are installed on a roof of a house or a building. The exception are solar farms or ground-mounted solar installations, but these are rare, and are usually 100% commercial solar systems. There are a number of reasons why most solar systems are installed on roofs. The primary one being limited space – especially in an urban setting, where roofs represent significant unused space. Another reason is that usually roofs are not shaded by trees, nearby buildings, etc – they are the highest point of a building with great sun exposure, which makes them perfect to install solar panels on.

Image of solar panels installed on a commercial flat roof

Continue reading

Horrible Rubber Roofing

There has been a lot of discussion on our rubber roofing page (created a while ago), with many roofing contractors defending the EPDM rubber roof as a “good and proven” system, that is widely installed. While I agree that it is widely installed, I contest the notion that it is good and proven, for many reasons, which I will outline below, with examples as proof. But first, I will outline the basic premise on which I will base my statements.

Basic Premise of this “Horrible Rubber Roofing” article

Rubber roof (EPDM) is widely installed because of its relatively low cost. It is NOT as good as many roofing contractors say it is, and the reason why I call it “horrible” is a complex, but there are two major parts to it: Continue reading

Ice Dams Prevention & Ventilation of Low-Slope Roofs

Ice Dams can cause very serious and expensive to fix problems, and are usually caused by improper ventilation of your attic space and inadequate insulation of your roof. Ice Dams are a sign of heat loss in the attic, and this lost heat is money you throw out the window.

Ice dams may seem harmless at first, but they are known to cause thousands of dollars in roof leaks, structural  damages and repairs of your home. The can also create dangerous mold growth, which can cause or aggravate allergies, asthma and other respiratory diseases.  Fighting ice dams can be costly, and you also need to know how to approach the problem to make your efforts more efficient so that you can permanently eliminate them.

This Ice Dams Prevention Guide will help you identify Ice Dams and eliminate either sources of the problem (preferred method, though not always feasible) or the effects, which are just as dangerous for you home.

What are Ice Dams?

Ice dams on a low slope roof




If you live in Northern US, Canada, or any other region with cold winters and lots of snow, you’ve seen and possibly experienced first hand Ice Dams – large ice formations along the eaves of the roofs. Although ice dams are common on most roofs in the northern regions of US and Canada, they cause most damages and leaks to Low Slope roofs, as it is much easier for water to “travel” up a low pitch roof vs. a steep roof.

Additionally, you may see many roofs in New Hampshire, northern Massachusetts, as well as other parts of the country with 2 x 2 feet aluminum pans locked together along the eaves of the roof. These metal sheets are installed so that ice formations would slide off, and ice dams would not build up. This may work for steep roofs, but on a low slope, the ice dams can form in the center of the roof as there is not enough pitch for water to run off.

Just a few of the most common ice dam related problems include roof leaks, rotted roof decking / exterior & interior walls / framing, mold and related respiratory illnesses (allergies, asthma, etc.), reduction in insulation effectiveness and associated heat-loss.

What Causes Ice Dams?

Ice Dams on Low Slope (Shed Dormer) Roof

Massive Ice Dams on Low Slope (Shed Dormer) Roof

The main causes of ice dams are poor ventilation and / or inadequate insulation in the attic. When it snows outside, a thick layer of snow settles on the roof, and the warm air from the attic slowly melts the snow. Melted snow begins to run down the roof toward the eaves, which are usually colder than the rest of roof surface. There, water freezes, thus creating ice dams. As more and more water melts at the top of the roof and freezes at the bottom, ice dams grow to a thickness of over 4-5 inches.

As ice dams become larger, and more melted snow water runs down the roof, it hits the already large ice dams and can not go down any more. At this point it starts to refreeze under the shingles. At the same time, warm attic air melts the newly formed ice under the shingles, which starts to drip inside the attic and /or down the walls.

Ice Dams and Ventilation

Even if you have a very well insulated attic, which blocks most of the warm air from escaping your living space, still, some warm air will escape into the attic. This is where you need a working ventilation system, which will vent most of the warm air from the attic and will create temperature parity between outside and inside the attic. Only then, the snow will not melt artificially, and will not create ice dams.

Ice dam: diagram of proper ventilation and insulation.

Today, the most effective and commonly used attic ventilation system in residential construction and roofing is the Soffit / Ridge vent system. Although soffit/ridge system is the best-performing type of ventilation, it is not always possible to install it. While installing a good ventilation system on a new construction home is easy, some of the older homes were designed to have no ventilation at all, or optionally were build with two gable vents that are usually two 12 x 18 inches openings at the peak of the gable-side walls. These are not as effective as ridge and soffit vents but still work O.K.

In many cases however having a ventilation system is not an option due to many reasons, such as financial constraints or building limitations. For example, if a home was build with insulation stuffed between the roof rafters, but the the builder did not install baffles, which would create an air pocket to allow the flow of air. In this case no ventilation system will work, as there is no room for air to circulate. Of course, this situation can be fixed, but it would cost a lot of money and many homeowners are unwilling to spend that much.

Other types of roofs that are not designed to accommodate effective ventilation systems, such as ridge / soffit vents or gable vents, are Hip Roofs and low slope roofs. In the case of hip roofs, you could get away with static box vents or power vents with a thermostat. These are not as effective, but still provide some ventilation.


Hip roof ventilation

In the case of low slope roofs, builders and roofers not only need to solve the ventilation problems, but they also have to make sure that there are no leaks caused by the air vents. Unfortunately, too many builders and roofers do not include any ventilation on a low slope roof, as it is easier for them to avoid potential leaks. For example, a ridge vent on a low pitch roof will allow the wind driven water to enter the attic.

Since most low slope roofs are not vented, ice dams are much more likely to occur and cause extensive damages to the roof and the interior of the house, as it is a lot easier for water to travel “upward” on a low pitch roof. Most low slope and flat roofing systems are designed to have their seams put together with glues and adhesives, ranging from solvent based seam lap adhesives used with EPDM black rubber to Tar and roof cement used with asphalt and modified bitumen roofs. Du to the nature of adhesives, these roofs are prone to develop leaks, as adhesives break down with time and weather affecting their longevity. Ice Dams only speed up the process, as the ice melting and re-freezing process expands the gaps between the seams.

Additionally, asphalt shingles are often used on low slope roofs, which is blunt ignorance on the part of homeowners, who did not do the due diligence, and hired a roofing contractor to install such a roof, as well as homeowner abuse by shady roofing contractors, who do not let their client know that the roof they are about to install violates manufacturers installation guidelines and annuls the warranty on the roof. By definition, a low slope roof has a pitch pf less than 3, while ALL shingles manufacturers require at least a pitch of 3 to install their asphalt shingles product.

Roof heat cable fail to solve ice dam problems.

Heat Cables DO NOT Solve Ice Dam Problems

In many cases, homeowners with low sloped roofs, turn to heated electric cables to melt the ice dams. Despite common opinion that heat cables solve ice dam problems, it could not be further from truth.

First, just a reminder that ice dams are caused by hot air escaping your living space and lack of adequate ventilation. Heat cables use electricity to melt the ice formations. Therefore, you are trying to fight a heat / energy problem by throwing more energy into the cold atmosphere, so instead of fixing the problem you just add a band-aid, which does not even work. At the same time, you incur ever increasing energy expenses, while the problem not only remains there, but becomes worse.

Heat cables melt ice dams along the eaves, but there are still ice dams forming just above the effective range of heat cables, so your ice dam leaks now occur high up the roof slope, affecting more insulation and aggravating the problem even more.

Permanent Solution to Ice Dam Problems

The best thing you can do to eliminate ice dams is to improve your attic ventilation and add / improve insulation to minimize heat loss.  Insulation should be your first step, as poor attic insulation is the main cause of ice dams, and besides, you don’t want to keep wasting your money on heating up your unused attic. Seal the gaps between insulation, use expandable foam insulation for tight spots, etc. If you have the soffit vents/air intake slots, make sure that loose insulation does not block the air circulation.

Install proper ventilation. As mentioned before, soffit and ridge vent system is most effective, and does not cost a lot if you are having a new roof installed. You can also add it to an existing roof, but make sure there are appropriate conditions for adequate air circulation. Do NOT mix different ventilation systems – if you do so, there is a good chance that one system will minimize the effects of the other, therefore your ventilation will stop working.

What To Do If You Cannot Improve / Fix  Ventilation and Insulation Issues

Although it is best to eliminate the source of the problem – heat loss and improper ventilation, it is not always a viable option for many homeowners, and another solution is required. As I discussed earlier, heat cables do not work and only increase your energy expenses. The best solution for a sloped roof is to have a Metal Roof installed.

Standing seam metal roof eliminates ice dams.

Metal roofs are designed to eliminated all damages associated with ice dams, by preventing the water from traveling upward. Be it a standing seam metal roof or an interlocking shingles system, Ice formations may occur, but the design of the roof will not let the melting water rise and penetrate the roof surface.

In fact, due to their smooth surface, metal roofs shed ice and snow, which comes down like an avalanche. To prevent this snow from damaging things below and falling on someone’s head, special Snow Guards must be used, which you can see in the image above.

For low slope roofs, we install an IB roofing system, which features hot-air welded seams to prevent water from entering the roof, and is perfect for residential low sloped roofing, as it comes with an asphalt shingle pattern to give it an architectural look and design.

To properly ventilate a low slope roof, we’ve created a special assembly method, which allows the installation of ridge vent, and eliminates associated roof leaks. We raised a ridge vent by 2 inches from the roof surface. This clearance is more than sufficient to prevent any water from entering your house through the ridge vent.

Flat roofing ridge ventilation in Andover, CT

In conclusion, I will once again mention that it is best to go to the source of the problem and fix as much ventilation and insulation as you can. Combine a great, energy efficient attic insulation with a permanent, cool flat or metal roof, and you will get a long lasting, great looking roof that will not leak, will save you money on roof repairs and heating / cooling costs, and take away many headaches of being a proud homeowner, as well as allow you to enjoy your home without ever worrying about roof leaks.

If you live anywhere in Massachusetts, Rhode Island or Connecticut, contact us to get a free roofing price quote and schedule a roof inspection and estimate to install a lifetime flat IB roof or a beautiful metal roof. You can also use our online roofing price calculator to estimate your roof replacement costs and annual energy savings.

References and Resources:

  • Flat Roof repair guide, which includes cost estimates for basic and advanced repairs, as well as what you can expect and how to choose a roofing contractor to fix your roof. Useful information for DIY homeowners, property maintenance personal and business owners.

Revive your roof deck with IB DeckShield

How would you like to have an extra outdoor private space in your home to relax or entertain guests? A roof deck is an ideal option that will not only be enjoyable for years to come, but will also increase the value of your home.

Whether you are thinking of constructing a new roof deck or would like to improve the one you already have, it is essential for your deck to be leak free.

There are a number of issues that cause leaks in roof decks and a number of best practices that you can follow to keep leaks at bay.

Common leak causes and other issues with roof decks

One of the common reasons why roof decks leak is ponding water that forms on the roof. Ponding water occurs for a number of reasons such as inadequate roof drainage or roofing material failures. Most flat roofing materials, such as EPDM rubber, rely on adhesives to seal the seams and flashing around penetrations. Over time these adhesives break down and cause leaks. Ponding water further exacerbates this problem by increasing the rate at which seam adhesive fails. Continue reading

Flat Roof Repair in Needham, MA

We performed this PVC roof repair in Needham, Mass. in October 2011. This was the second time we repaired this 25+ years old Sarnafil PVC flat roof in the last two years. The first time we fixed this roof was exactly two years ago, in October of ’09 – check out our first overview, which covers this roof in particular, and nuances of repairing old PVC flat roofs in general.

Quick Overview of the First Repair

In October of 2009, we fixed this roof for the first time. A contractor was doing some fascia repair work there, and threw some tools onto the roof, creating a hole in the old PVC membrane. We repaired it using new IB PVC flat roofing material. First, we cleaned the old roof with warm water (to remove all dirt and small debris). Next, we rubbed it with acetone and a rough brush, to clean the membrane thoroughly, so the new patch would weld nicely. Then, we welded a PVC patch over the hole, which sealed the roof.

Old patch next to 2 new patches:

Image of PVC Flat Roof Repair in Needham, MA, done by CoolFlatRoof.com

Continue reading

Flat Roofing Tapered Insulation Questions (from an email conversation with a customer)

This post is actually an email conversation with a customer, regarding Tapered Insulation and our flat roof installation in Cambridge, MA done in the summer of 2010. This email conversation is posted as is with the customer’s permission – the only editing on this post was done to remove any personal information, and spelling :). I thought this would be helpful to our readers, who are interested in tapered insulation and/or have ponding water problems with their flat roofs.

Here is the original roof video, so you have a better idea about this roof:

Continue reading

What makes PVC the Best Single-Ply Roofing Membrane for Flat and Low -sloped Roofs

Senior project written by Riess Stanley
Nov 4, 2010

With economic strife on the rise, it has now become necessary to seek out ways to save money, as well as to find ways to “stay green”, and to do what you can to help the environment. Unfortunately, accomplishing both at the same time seems to be very difficult. Believe it or not, there is a smart, fairly simple, and very efficient way to succeed in these two areas in a way not often looked upon as a money saver, but rather a necessary and costly project when it doesn’t need to be; the roof. When you really get down to it, the roof is either costing too much, or saving plenty.

First off, if a building with a flat or low-sloped pitch was to have a black tar roof, it would be taking more money than one would realize. In warm weather, the black roof will absorb so much heat that an abundance of energy and money would need to be invested into cooling down the building. Moreover, all that heat beating down on the roof will make it crack, which in turn will cause it to leak once the rainy weather begins. This defeats the entire purpose of a roof. So, what is a low cost alternative for a black tar roof, that can keep the roof cool during summer months and can keep out the rain? The answer; PVC (Polyvinyl Chloride) single-ply membrane. Continue reading

Flat Roof Installation in Cambridge, MA

Image of Flat Roof in Cambridge MA

We installed this flat roof near Harvard Square in Cambridge, Massachusetts in the summer of 2010. The installation consisted of four separate roof sections on different levels of this house, which at the time was undergoing major renovations inside and out, including total new insulation in walls and between roof rafters, a new heating system with radiant floor heat, new energy efficient windows, and a new IB PVC flat roof (which we installed of course).

The old rubber roof was leaking and we had to remove it, including the wet roof insulation. We installed a new 50-mil white IB Flat Roof, with 4 inches of tapered insulation (4 inches at the highest point and 1 inch at the lowest level). The tapered insulation system was utilized to eliminate ponding water on the two bigger sections of the roof. At the deepest point, there was as much as 2 inches of ponding water, and a puddle with at least 12 feet diameter. This ponding water caused both roof leaks and the roof rafters settlement.

Continue reading

Flat Copper Roofing – Newton MA

In July of 2010 we installed a new IB PVC flat roofing system with custom-made copper drip edge metal, on a new construction home in Newton, Massachusetts. This house is located around the corner from Newton Center.

In this job profile we will demonstrate all stages of this roof installation, and show the new Copper Drip Edge, which IB roof systems has recently introduced and made available to its certified roofing contractors.

First, let’s go over the roof specs and details. The building on which the roof was installed is an new construction garage / guest house with two car bays on the first floor and guest rooms with a balcony / deck on the second floor. Because of height limitations in Newton, MA, the top portion of the roof had to be flat, with a little slate roofing mansard around the roof perimeter, to resemble the slate roof on the main house. The home owner chose IB PVC Flat Roof, as the roofing material for their building project.

image of Flat Roof with Copper Drip Edge in Newton, MA

The roofing material we used was an 80-mil white IB PVC membrane, mechanically attached to a wooden substrate, over 3 inches of tapered ISO insulation. All seams were hot air welded using Liester welding equipment.

Around the roof perimeter, we installed IB’s new Copper Drip edge metal with PVC coated flange, which allows us to seamlessly integrate copper with an IB roof. The PVC cover tape is welded to both the roofing membrane and a drip edge metal, leaving exposed copper to give this roof a beautiful look of a classic slate roof with copper flashing.

On the second floor, we installed the same 80 mil roof with differently shaped copper metal, over a walk-out balcony deck, and additionally flashed the roof and door opening, with IB’s pre-manufactured flashing accessories. After the membrane was installed, a floating roof deck was installed on top.
Continue reading

PVC Roof Repair – Trocal and Sarnafil PVC Roofs Repaired With IB Roofing Material

Update – Oct 26, 2011: Exactly 2 years after the initial Sarnafil PVC Roof repair (read details below) I went back to that roof. This time, there were 17 new holes in the roof. I repaired it once again with IB PVC flat roofing material. Check out the full review of this latest .

Update 2: a Trocal roof repair also reviewed below – a section of that roof has completely shattered over the past winter, and we had replaced it with an IB PVC Flat Roof in the spring of 2011.

Check out the video of this new PVC Roof repair:

Original PVC Roof repair article

PVC roofing is one of the longest lasting flat roof membrane systems, and most PVC roofs installed, will last in excess of 25-30 years. PVC roofing utilizes Hot-Air welding of the seams, which allows the roof to remain watertight for many years, as there is no adhesive to fail ( as is the case with EPDM rubber roofing ). Still, even PVC roofs can leak. Sometimes because of poor installation, and sometimes because of physical damage to the roofing membrane. You may have heard about the Trocal PVC roof failures, which was the only major case of PVC roof failures (below we will explain how Trocal roofs failed).

In this article we will discuss and demonstrate the PVC roof leaks and repair procedure, based on two recent repairs we have done. First, please note that even if your PVC roof leaks – you should not be too worried – PVC roofs are rather easy to repair, and you will rarely need to replace your entire roof.

Trocal PVC Roof Repair – West Hartford, CT – Winter, 2010

As promised – a quick look into why Trocal PVC roofs failed on a massive scale, forcing the company to be sold to another large roofing materials manufacturer.

Image of shattered Trocal PVC roof

Trocal PVC roofing was one of the first commercially available PVC roofs in the US, and they worked great at first. But they had one major drawback – they were unreinforced (today, most PVC membranes are reinforced with polyester scrim sitting between the top and bottom ply of the membrane). When the ambient temperatures were below freezing, a Trocal roof could crack or shatter if you simply stepped on it. Later, all PVC manufacturers switched to reinforced membrane, and some would add special chemicals to increase the elasticity of the membrane. Today, unreinforced PVC membrane is used only for flashing accessories such as inside / outside corners, pipe flashing, etc.

Repair of a Trocal PVC Roof

Image of Trocal PVC Roof Repair

This Trocal roof sustained damage from a falling tree branch in December of 2009, and cracked along the edge. Although the roof was over 20 years old, it was still fully weldable and we were able to repair it with a new IB PVC roofing membrane in Jan. 2010. We removed the damaged section of the roof, cleaned the surface with MEK solution, installed new PVC coated IB Drip Edge metal, and welded a 50-mil white IB roofing membrane. The repair was performed in a 25 degrees outside temperature, so we had to take special care not to damage the rest of the original roof.
Continue reading