Month: January 2013

IB PVC Flat Roof Installed in Brooklyn NY

In December 2012, we installed an IB PVC roof in a duplex-condo in Brooklyn, NY. This new roof replaced an old leaking tar roof that was over 20 years old. The roof was leaking in multiple places, around skylights, and along separation wall flashing.

IB Flat Roof Brooklyn NY

IB Flat Roof Brooklyn NY

The new membrane installed was a 50-mil white IB PVC roof, with hot-air welded seam overlaps. The roof was mechanically fastened to the deck, using corrosion resistant screws and barbed plates, to provide a 130 MPH wind resistance.

We flashed two existing dome skylights, one roof hatch, and about 50 lineal feet of roof to wall / separation wall, using aluminum termination bar.

Why IB PVC Roof?

Although there are cheaper alternatives for a flat roof replacement, IB Roof is the best Flat Roofing material for residential and commercial application. IB Roof is a reinforced PVC membrane that features Fusion Hot Air welded seams and flashing. Hot air welding makes ALL the difference, when it comes to sealing the seams and overlaps.

Unlike traditional roofing materials that rely on sealants to join overlaps, hot air welding creates a permanent physical bond between two sheets of membrane. This means that two pieces essentially become ONE piece. The seam will never come apart (when done correctly) and is actually stronger than the material itself!

By comparison, other flat roof materials that are sealed with bonding adhesive will be leaking in just a few short years, when adhesive (glue) begins to fail. This will result in expensive roof and interior repairs, headaches for you – the owner, and potential frame/substrate rotting and mold.

Watch this short video to see how we at Cool Flat Roof install our IB roofing material:
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Cool Flat Roof Installation in Weston MA

In the early fall of 2012, Cool Flat Roof installed an IB PVC roof with tapered insulation and new gutters on a beautiful contemporary new construction house in Weston, Massachusetts.

Initially, the homeowner contacted us, looking for a “rubber roof”, and I immediately explained that we do not install EPDM rubber, because it does not meet our quality standards (more on why we don’t install rubber roofs here and here).

Instead, I suggested our IB PVC flat roofing systems, with Lifetime Warranty, and hot air welded seams, that will never come apart. After receiving аn estimate from us and several other roofing companies, they chose us to install a more expensive, but a much more durable and long lasting IB roof.

Cool-Flat-Roof-Weston-MA

Roof Details

Total roof size was approximately 3500 sq. ft. installed on two levels – the main upper roof, and a lower garage roof, connected to the back porch. The roof was to be installed over unprotected roofing substrate (plywood), and we had to start the roof and get it watertight fast, in lieu of prolonged, massive rains. We installed all roofing materials and welded all seams and flashing in 2 days, to protect the substrate and inside of the house from being damaged by rain water. The roof was priced based on our Flat Roofing Calculator, so there were no last minute surprises about the cost of this project.

IB Roof Installation in Weston MA – video footage taken on the job:


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