Flat Roofing Guide:

Flat Roof Repair
Should you fix or replace your old flat roof? See why repairing that roof is MORE EXPENSIVE than getting a new IB's lifetime roof.

Residential Flat Roofs:
Learn why so many people trust IB and CoolFlatRoof with possibly their biggest investment - their home.

Commercial Flat Roofs:
As a building owner you cannot afford any downtime due to leaky roof. Whether it's an office building, a restaurant, a factory - we have solution for you!

Single Ply Roofing:
Benefits of Single Ply Roofing Systems vs. the old asphalt, BUR, modified bitumen roof.

Green Roofs: Roof top garden design, benefits and price guide. Green roofing creates healthier cities and makes a roof last much longer, when built correctly.

Solar PV Roofing Guide:

Solar PV Guide:
Principles of how Solar PV works, and ways to get Free Electricity / Speed up the pay-off period!

SolarWise BI-PV Roofs:
Fully Building-Integrated, Lowest Cost/Watt Solar PV flat roofing system from IB and Uni-Solar.

Solar Rebates & Incentives:
Federal, State & Local rebates, grants, and incentives in MA, CT, RI available for IB SolarWise PV.

Knowledge Guides:

Roofing - Learning center contains Do-it-yourself roofing projects that show steps to repair flat and low slope roofs. Detail roofing guides help you solve common roof problems. Homeowners guide to roofing explains benefits of different roof materials and technology.

Rubber Roof (EPDM) Repair - DIY How-To Guide

This 'Rubber Roof Do-It-Yourself repair guide' is intended to give you the basic knowledge of how to repair a flat rubber roof. However, such repairs are NOT considered a DIY projects by the roofing industry professionals, and we recommend you to seek help with your roof repair from a professional roofing company specializing in Flat Roofing. If you are located in Massachusetts, Connecticut or Rhode Island, you can contact us by filling out Free Roof Estimate Request form, and we will provide you information and options to solve your roof leaks problems.

Rubber or Epdm roofs came to existence in 1960's and since then, billions of sq. feet of rubber roofs have been installed all over United States. Rubber roofs are probably the Most used flat roofing technology, mainly due to its Very Low cost. Epdm roofs are very cheap to produce, so most commercial roofing manufacturers jumped the band-wagon and started making them in mass quantities. While Epdm rubber-like membranes are very common, so are the roof leaks associated with them.

Epdm membranes themselves are a decent roofing product, hence most of them carry warranties that range from 30 to 40 years. However, those warranties ONLY cover the membrane itself, which unless is physically damaged, will usually remain intact through it's service life.

However, the long warranties of Epdm DO NOT cover the cause of 99% of all flat roof leaks - the seams between sheets of membrane. Seams are the inherited flaw and a weakness of not only Epdm rubber roofs, but most other flat roofing technologies available today. Seams are put together with adhesives, and lately with peel-&-stick tapes, which after some time on the roof just come apart, and the roof starts to leak. Unfortunately there is nothing that can be done to prolong the life of seam adhesives, and the only two options to deal with leaks are: Repair or Replace

Rubber roof repair How-To in 4 steps.

Note: Do not attempt to repair you rubber roof if the outside temperature is below 35-40 degrees, as it might be too cold for the adhesive to dry properly. Consult the sales people at the roofing supply warehouse listed below. Also request installation documents for adhesives and/or seam tape that you will need to purchase. These document will give you exact application requirements and directions.

Step 1: Locate the source of leaks

Tools you will need: Ladder, Paint-Brushes, Rubber gloves, Seams Probe Tool and Silicone hand roller. These tool can be purchased from the roofing supply warehouse like Bradco Supply or Harveys Industry or from a local lumber yard. We recommend getting the brushes from the roofing warehouse, to make sure it is compatible with the adhesive and cleaning solution. Home Depot and Lowe's will probably not have the hand roller on the probe tool, but you can find something similar there. They will certainly have ladders, and will usually have a better price on them.

You will also need the solvent-based cleaning solution for seams and Epdm seam adhesive and/or seam tape. These should be purchase from the roofing warehouse. Home-Improvement stores do not have what you need.
Caution: Do not use 'Ice&Water tape' - you should only use the seam tape made for Epdm rubber roofs.

Seam Probe Tool

2" Silicone Hand Roller

As we stated previously, most of flat roof leaks occur at the seams, so we you will need to inspect all seams on your rubber roof. Once you acquired the needed tools and supplies, you will need to find the source of leaks. To locate the leak in your rubber roof, you will need to actually get on the roof and with a simple probe-tool check all the seams to find the place where adhesive no longer holds the membrane together. Also check all roof penetrations (Pipes, Vents, etc.) and curbs such as Sky-lights and HVAC units. Mark the spots where the seams are broken.

If you have loose gravel on the roof, you'll need ti sweep it off the seams with a heavy broom, so it is not in your way. Don not use shovels or any thing that has metal edges as you may cause additional damage to the membrane.

Step 2: Prepare your roof for repair

Now that you've located the source of your roof leaks, you need to clean the surface of the rubber, so you can apply the adhesive and/or seam tape. With cloth and warm water, throughly wash off as much dirt as you can and let the it dry. Do not use

Once the roof surface is clean and dry, pull the seams apart about 1 foot away from th location of th leak. According to manufacturer's directions, thoroughly clean seams with the cleaning solution, making sure you remove all existing adhesive and let it dry. The procedure may have to be repeated.

This and next steps are MOST crucial to the quality of the repair and elimination of the future leaks.

Step 3: Applying Adhesive and/or Seam Tape

Use the brush to apply the adhesive to both surfaces of the seams. Try to get the adhesive as deed as you can under th top sheet of membrane (6-8 inch wide seams a recommended). Also thoroughly apply adhesive to 'corners' - where you pulled seams apart and the new adhesive comes in contact with the old one.

Once you've applied adhesive, put the seams together and use the silicone roller to apply pressure to the seams. This will ensure a quality seam repair. Let the new seams completely dry. Do not attempt to test them with the probe tool just yet. Wait 24 hours until the next step.

Step 4: Testing the seams and applying the Seam Tape

Now your newly-repair seams should be dry and ready to be tested. Use the seam probe to test all seams that you have repaired. If you followed the previous directions and used the silicone roller, your seams should be like new, and the probe should not be able to split the seams. If you do find imperfect adhesive bond, repeat Step 3 by reapplying the adhesive and using the silicone roller to apply pressure.

At this stage, we recommend to also use the seam tape to further ensure quality of your repair job and extend the length of time which the repair will last. Apply the seam tape with the silicone roller, extending it by 1 foot in each direction from the end of your seam repair. Use the edge of the silicone roller to make sure there is good adhesion where there is a slight elevation change from one sheet of rubber to another. If your seams job was done well, there is no need to test the seam tape. You are now done!

Conclusion

Now that you have done the seams repair, you eliminated the leaks. However, even when done by a professional, such repair job usually lasts up-to one year. Sometimes as little as only 6 month. There are many factors affecting the length of the rubber roof repair.

To name a few:

• The quality of the repair itself
• Presence of ponding water (which will greatly reduce the length that such repair will last)
• Moisture and condensation trapped under the rubber will also speed up the occurrence of more leaks

There are many more reasons why your roof may and probably will begin to leak again. Check out our Flat Roof Repair Guide for more info regarding the causes of leaks and what to do when they happen.

To minimize your Costs associated with flat roof repair we recommend you to contact us to get IB Cool Roof. IB Roofs differ from the regular rubber roofs in the way the seams are attached together. IB PVC roofing system uses Hot-Air fusion welding process, to permanently attach the seams together. With IB roof, you will never face the same problems associated with the rubber roofs, hence, to need to repair, unless there is some sort of physical damage puncture through the membrane. But even in case of such damage, repair is as easy as welding a patch over the damaged area - no need to use solvent cleaners and adhesives.

To back up its products, IB Roof Systems is the only roofing manufacturer to offers the Lifetime Residential Warranty. IB roof can also be upgraded with IB SolarWise BI-PV - the only Fully Integrated Solar PV system available for flat roofing Homes and Commercial buildings.

Disclaimer: This 'Rubber Roof repair guide' is intended for informational and reference purposes only. We do not recommend implicitly or explicitly, to anyone, performing any of the procedures described in this guide. We are also not responsible for any property damage or personal injuries resulting from following this informational guide.
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